Don’t Get Left in the Dark: Revolutionize Your Backup Power with Remote Monitoring

Take a moment and imagine that a major power outage has just hit your city. While your competitors scramble around in the dark, your business remains brightly lit and fully operational. Why? Because you had the foresight of installing a remote monitoring package on your backup generators which allowed you to identify potential maintenance issues and get them addressed prior to any grid power outage.

This isn’t just a nice-to-have feature . . . it’s a critical component in safeguarding your business amidst the increasingly unpredictable US electrical grid!

The Silent Menace: Unpredictable Power Failures

Did you know that estimates pin business losses due to power outages in the US at over $30 billion annually? Backup generators may be the first line of defense, but without proper monitoring, they’re kind of like the old tractor stored in the back of a barn . . . it’s simply not going to start when it is needed most!

Remote monitoring solutions take the uncertainty away by  providing real-time data and empowering proactive decision-making.

Let’s delve into why this technology isn’t just an option, but a necessity.

Predictive Maintenance: A Crystal Ball for Your Generators

It’s not the unknown we should fear . . . It is being unprepared for the unknown that should be feared.

Traditional generator maintenance operates on a set schedule . . . but what if an impending failure arises between scheduled maintenance? Remote monitoring systems, with properly tuned critical alerts and data trends, function like a crystal ball. They can predict potential issues allowing you to act before the potential issue turns into a costly disaster. For instance, by monitoring; battery voltage, coolant temperature, and fuel level, you can mitigate the risk from three of the top six reasons a generator fails to start.

Cost Efficiency: More Than Just a Penny Saved

The operational cost of your business being down due to a power outage can be enormous. Add to this the lost revenue opportunity because you cannot make or sell anything! For these two reasons alone, it just makes sense to spend a few dollars on a remote monitoring system.

In addition to this, when considering the cost of remote monitoring system, it is important to take into account the cost of an emergency callout during a power outage. This callout can easily be upwards of $1000 to $2000 dollars depending on the generator issue. However, a remote monitoring system allows you to identify many of these issues before they become emergencies so they can be handled as regular maintenance items. Avoiding one emergency callout per year can easily pay for the cost of a remote monitoring system.

So it’s not just about pinching pennies. Resources must be allocated strategically to where they matter most!

Take Action

The choice to implement remote monitoring for your generator moves you and your facility from uncertainty towards assurance and from reactivity to proactivity.

Remote monitoring is not just an upgrade . . . it’s an essential pivot towards operational excellence!

Don’t wait for the next power outage to reveal your back up power generator’s vulnerabilities. Assess your backup power setup and consider how remote monitoring can transform your approach. It’s time to move from playing catch-up to leading the way in operational efficiency and reliability.

For more insights on this transformative approach, contact Collicutt Energy at 888.682.6888. We have a team of experts that would be happy to work with you to evaluate your project and determine the best fit solution for you.

Remember, in the world of backup power, being proactive isn’t just a strategy; it’s a survival imperative.

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Alberta Emergency Alert Jaunary 13th, 2024

How Demand Response Supports Grid Reliability

On January 13th, I was sitting with my extended family watching the Hockey game. We celebrated every shot on goal for our team, and shrieked every time the other team almost scored. However, close to the end of the game the feed cut out and all of our phones in horrible harmony issued this obnoxious blaring noise: an Alberta Emergency Alert had been issued, because of a high risk of rotating blackouts.

 

Why did this alarm concern me?

This was deeply concerning! It was at least -30C and our house’s furnace was already struggling to keep up; we had an electric space heater in the living room helping keep that specific room warm for everyone.

Without power, we’d immediately lose our house lighting, the power to the space heater and potentially lose the power to our furnace ignition system. This would leave all 10 of us without any form of energy to stay warm.

What caused this grid alert?

  • Problem 1: High Grid Demand – As you can see in image 2, There was a significant increase in power consumption within the province: The Alberta Electric System Operator (AESO) reported an Alberta Interconnected Load (AIL) of 11,802 MW, up from ∼10,500 MW earlier that day. The primary reason for the high load was the extremely low temperatures we were experiencing in the province.

 

Image 2: Weekly Energy Summary posted on January 15th. Source (Linkedin). Graph shows how on January 13th, there was a marked uptick in power consumption around 6pm. At this time, power prices in the province shot up to the AESO price limit of $999/MWh, 10 times the 30-day rolling average at the time of $100/MWh.

 

  • Problem 2: Loss of Generation in the ProvinceThe larger issue that led to the emergency alert was the lack of available power generation in the province. As shown in Image 3, there was a significant lack of both wind and solar at the time of alert.

 

Image 3: Alberta electricity production by type (Source: Alberta Energy). Generation by natural gas made up 81.7% of power generation at the time of the emergency alert. At the time of the alert, Solar and wind provided 100MW of the 6,131MW of installed power generation as reported on AESO Supply page.

 

How Collicutt Energy Helped Support Grid Reliability

At Collicutt Energy Services, our primary business is ensuring reliable power to your facility; whether this is through onsite natural gas generation or backup standby diesel power.

 

During this grid emergency event, many of our clients responded to an AESO directive to reduce their consumption. This is referred to as ‘Demand Response’. Over the last year, we have been helping clients prepare for events like this by getting their facility set up with backup generation that could, at a moment’s notice, provide relief to the grid.

 

Over the weekend of January 12-14th, our customers helped provide seven hours of grid relief; two and a half of those hours occurring on January 13th.

 

FAQ

  • Why did our clients participate in Demand Response?

A natural question many people would ask is “Why would a large industrial customer participate in Demand Response? especially if it could impact the production of that company?”

Great question – other than being a great corporate citizen, they were compensated for it.

 

In 2022, the average customer who participated in Demand Response (Also formally referred to as Operating Reserve: Supplemental Reserves) earned between $200-250,000 for every Megawatt they were able to curtail. So for a facility that consistently consumed 2MW and participated in Demand Response, they could earn as much as $500,000 for reducing load for approximately 20-30 hrs of the year.

 

  • Can your facility participate in Demand Response?

With further deployment of renewables in Alberta and greater demand for electricity in the province, we are expecting more events like the grid emergency event of January 13th to happen in the future.

 

  • Can I enroll my facility in Demand Response?

Here are the eligibility criteria:

  1. Are you consistently consuming 400kW or greater between 7 am and 11 pm?
  2. Can you reduce your power consumption within a 10 minute period?

 

If your answer to the above questions is yes, then your facility is eligible. Reach out to us.

 

About the Author

Matthew Swinamer is a mechanical engineer with APEGA. In Matthew’s role as Technical Sales Engineer, he works to help commercial and industrial clients understand the power of onsite generation to reduce utility costs and increase sustainability of their energy consumption.
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Powerlines and Backup Power Generation

The Importance of Backup Power Generation: Safeguarding Your Business Amidst the Fragile US Electrical Grid

Reliable electricity is the lifeblood of our entire society! Without electricity, we would not be able to grow, transport, or store food; heat or cool our homes; transact business; secure our country, and the list goes on! However, the stability of the US electrical grid has become a growing concern. This has been highlighted by an increasing frequency of power outages caused by weather events, accidents, and natural disasters. These events highlight the urgent need for businesses to consider backup power generation as a crucial investment.

Fragility of the Electrical Grid

According to a recent paper written by Robert Bryce1, the US electric grid has a generation capacity of 1.25TW and is interconnected across the continent by:

  • 6.1 million miles of wire, poles and transformers
  • 12,538 utility scale power plants
  • 9 federal power agencies
  • 2,003 public utilities
  • 856 coops
  • 315 power marketers
  • 178 investor owned utilities

This ad hoc compilation of disparate parts and systems results in an extremely complex and potentially unstable system! The vulnerability challenges that the grid is facing can be categorized into a few main areas:

  1. Complex interconnections – All of the different organizations involved in the regulation, power generation, transmission, and distribution of electric power create a myriad of single points of failure. These single points of failure may be minor but could cause a cascade of additional failures impacting a large geographical area.
  2. Aging infrastructure – Much of the US power grid is outdated and in need of modernization. These aging components add to the risk and complexity identified in point (1) above.
  3. Extreme weather – Weather events can cause outages due to loss of sub stations or powerplants, downed powerlines, etc.. Add to this grids that don’t have enough gas, hydro, or nuclear power generation to cover their demand when that demand is high and wind turbines or solar are not producing.
  4. Overload – The pace of urbanization has outstripped the pace of new power generation capacity. This results in increased grid overload and eventually brownouts or blackouts.
  5. Cybersecurity – Technology has advanced over the years and the threat of cyber attacks on our power grids is significant2, 4, 5. Although, there are many efforts underway to address this (reference this paper published in September 2021 “Cybersecurity in Power Grids”3) we still have a lot of work to do in this area.

Options for Backup Power Solutions for Your Business

The fragility of the US electrical grid system that is outlined above requires businesses to invest in backup power solutions that will keep them operational while the grid power is unavailable.

Every business is unique and the backup power solution for each business needs to be designed accordingly. Fortunately, there are many options and combinations of products available, including:

  1. Diesel – A standby power generator that is only stated and run during a power outage. When using HVO fuel, these sorts of systems have reduced emissions significantly. See What is HVO and Why Should You Care for more details.
  2. Battery – As battery technology is advancing, using batteries as part of your backup power is something that should be considered. They are particularly effective when you have a microgrid system that may need a method of storing extra power that cannot be used at the time it is generated.
  3. Natural Gas or Biogas – Natural gas power generation is much cleaner than diesel6 so this may be a great option for your business. If you have a source of biogas then you may be able to use this directly or blend7 it with natural gas to create low cost fuel source to generate electricity.
  4. CHP, Combined Heat and Power8 – CHP systems are typically a natural gas or biogas fueled generator that also capture the heat produced by the generator and use this energy to improve the overall efficiency of the system to greater than 90%. Colleges, schools, commercial buildings, hospitals, and casinos are some examples of where CHPs can be used effectively.
  5. Microgrid9 –  This is a localized group of electricity sources and loads that can operate independently of the traditional centralized power grid. A typical system would include power generation from solar, wind, batteries, and a natural gas or diesel power generator.
  6. EaaS, Energy as a Service – This is typically supplied as part of a CHP or microgrid power system and consists of a natural gas or biogas fueled generator that is operated and maintained by a third party rather than by the business. See A Sustainable Solution for Uninterrupted Power for more details and advantages of an EaaS solution.

Take Action Today

Businesses cannot afford to overlook the fragility of the U.S. electrical grid. Power outages can have severe consequences for revenue, reputation, and operations. Investing in backup power generation solutions is not just a smart move, it’s a necessity to ensure business continuity, reliability, and peace of mind in the face of an unpredictable electrical grid.

Don’t wait until the next power outage . . . contact Collicutt now tollfree at 1.888.682.6888 and let us guide you to a solution that safeguards your business’s future.

 

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Power Generation Solution Provider

Our world is filled with marketing buzz words that mean different things to every person. So, when Collicutt says we are a power generator solution provider, what does this really mean and why should you care?

Solution Provider Definition

The term Solution Provider started to gain in popularity back in the early 2000’s and then really took off when Keith Eades published his book “The New Solution Selling” in 2004. What Eades had realized is that products were becoming commoditized in our increasingly globalized world. He recognized that in order to be differentiated and increase sales, businesses would need to provide a solution to a customer problem rather than just selling a product.

Simply offering a product for sale, no matter how good the product, is no longer a viable business plan . . . it is a deep discounting race to the bottom! Businesses now have to listen to customers, understand pain points, and offer innovative solutions that put an end to the pain.

In the world of power generation there are many pain points that need to be handled for a customer. There are also a lot of players in the power generation market that provide varying levels of service, products, and solutions.

So what does Collicutt offer that makes us different?

What Makes Collicutt Different

Collicutt is a full service solution provider in the power generation business. As illustrated in the chart below, we provide a complete range of services and solutions that the other players in the market simply don’t provide by themselves.

Our role is to work with whoever we need to work with to pull together a complete solution for our customers. This is the value that we bring to our customers. Our customers no longer have to source out all of the components of a power generation project . . . they just have to engage our team and we take care of the entire power generation supply scope!

Collicutt works with our customers and their engineering teams to provide a complete integrated solution that is not just fit for purpose but also in compliance with all of the engineering requirements, building codes, and environmental constraints. We are able to do this by leveraging our in house experts and partnering with our extensive network of suppliers and service providers.

 

Take Action

If you are looking at adding any sort of power generation to your organization, give us a call. We can handle all the dimensions of your power generation project!

For more information on our power generation services or solutions, contact us via email or at the number below:

1-888-682-6888 or info@collicutt.com

Finally, see these articles for related content:

 

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Do You Need a Generator Specification? Let Our Software Do the Work For You!

Many of Collicutt’s long time customers are engineering firms. One of the things these engineering firms need for each project is a prepared set of bid packages for each major scope of work on that project. These bid packages will be sent out to potential suppliers of that scope of work so that the supplier can propose a solution complete with an accurate price.

The Challenge

This means that the bid package must have sufficient detail to get price certainty. Without this detail, prices between suppliers will be difficult to compare and the engineering firm will have no way of knowing if they are selecting the best solution.

To solve this problem, the bid package must contain a specification that defines the exact performance details for the piece of equipment or structure under development.

One of the most important specifications that these engineering firms need to complete is an emergency generator specification. This specification defines the generator that will provide emergency power should the power grid fail. Among many things, this specification needs to contain requirements for the following:

  • Submittal process
  • Quality assurance process
  • Warranty
  • Approved manufacturers and approved manufacturing locations
  • Industry standards compliance (UL, CSA, ANSI, NFPA, EPA, etc.)
  • Performance requirements
  • Engine requirements
  • Alternator requirements
  • Electric load definition
  • Switchgear requirements
  • Fuel type(s) and fuel system requirements
  • Environment constraints (emissions, altitude, temperature, size, noise, etc.)
  • Control and monitoring
  • Overcurrent and fault protection
  • Voltage regulation
  • Enclosure requirements
  • Installation, interconnections (fuel, cooling-system, exhaust-system, grounding and electrical connections)
  • Commissioning, testing, and start up
  • End user training
  • Life cycle maintenance

Although it sounds simple enough, the creation of specification like this can be a complicated and daunting task!

The Solution

So, what do you do if you are in this situation and don’t have a detailed specification for an emergency power generator set but need one for your project?

You can leverage our unique sizing software to estimate the generator capacity required for your project as well as create your own set of specifications. Just answer a detailed list of questions and the software will prepare an MS Word style document that you can further edit to fit your bid specification package.

Call us or email us at the link below for assistance or download our software using this link and build your own custom specification!

888-682-6888    info@collicutt.com

You can also download the 260kW NG genset spec that is attached to this post to get an idea of what a generator spec looks like.

Finally, see this article for related content – Don’t Make This Mistake When Buying Your Generator!

 

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Monitor Your Power Generation Equipment in the “Cloud”!

One of the big takeaways from the unprecedented events of this last year is the requirement to work remotely, often with limited access to our facilities. This can pose major challenges when our power generation equipment is onsite and our operations and maintenance teams are working from home!

It has become more important than ever to have a cost effective solution that provides peace of mind that our power generation needs can be met without being onsite.

To meet this need, Collicutt is pleased to announce the release of our secure, internet based, Remote Monitoring Solution. With this solution you can monitor your power generation equipment from anywhere in the world through a secure internet connection. The solution provides up to date status conditions for critical points as well as alarm indications for conditions that may compromise your units ability to provide power during a power outage.

We offer three levels of service as shown in the graphic below and would be happy to discuss this solution with you in detail!

Call or email us for details on how we can get you set up!

Collicutt Energy Services – Powering tomorrow through unrivaled solutions today!

1-888-682-6888 or info@collicutt.com

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What is a D-UPS and Why Should You Care?

D-UPS stands for Dynamic Uninterruptible Power Supply. It can also be referred to as a dynamic rotary uninterruptible power supply (DRUPS) or as a flywheel energy storage power system.

So what is it and what does it do?

Many data centers, hospitals, and other industries that depend on stable electric power have back up emergency generators for when the power grid fails as they simply cannot tolerate a power failure. To complicate things further, many of these industries cannot tolerate a power source that falls outside a narrow performance tolerance.

The default solution to this situation has been to power these critical applications through an Uninterruptible Power System or UPS that is battery based. Basically, utility power runs a battery charging system which charges a large battery bank. The battery bank then powers the critical loads by converting its DC power to highly stable AC power using a DC to AC inverter.

Although these systems have many advantages and have a proven track record in some industries, they do have many shortcomings, including the need for massive battery banks capable of storing enough power to last during an extended power grid failure.

The Solution

The D-UPS eliminates the need for costly and finicky battery banks while still providing a highly dependable and stable power supply for critical loads. Basically, a D-UPS is a combination of an electric motor (which also doubles as a generator), a flywheel, a diesel engine, and a reactor (or choke coil).

A D-UPS system depicted in the diagram below.

Essentially, utility power is fed into the D-UPS system. It powers an electric motor which spins a large electro-mechanical flywheel. This flywheel stores  kinetic energy. The electric motor, in conjunction with a choke coil, works as an active filter and removes power quality problems from the utility power (e.g., harmonics, RFI, frequency variations, etc.).

When the utility power fails, the stored kinetic energy in the flywheel is released and powers the electric motor which now becomes a generator. This generator now provides uninterrupted power to the critical load. At the same time, the diesel engine fires up and, within 2 to 10 seconds, takes over from the flywheel to drive the generator providing sustained, uninterrupted, stable power for the critical systems downstream.

Take Action!

If you are involved in the construction of a new facility that requires high quality, uninterruptible power or if you looking at upgrading your existing back up power systems it is worth considering a D-UPS system.

Collicutt is able to work with you in doing the evaluation and we are able to provide the Kinolt D-UPS system through our association with MTU. If the evaluation determines that a static UPS is required, we can work with you to provide the backup generators for this system.

We currently maintain over 360MW of power generation equipment for data centers in California and many of these are D-UPS systems from various manufacturers.

If you have questions about your existing power generation system or would like to inquire about a new system, give us a call. We are always glad to help!

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The Importance of Load Bank Testing

How do you know your emergency generator will work when the power grid fails? You have invested all this money in a back up generator but what assurance do you have that it will work when you need it most?

We have all heard the stories of businesses that have had to stop production or send employees home because of power failures. Then there are the situations where power failure puts the organization at risk of loosing their inventory or even the extreme case of risk of life at a health care or elder care facility.

The loss of power for any business or organization is not an acceptable outcome!

What Can You Do

So what can you do to make sure your back up generator is ready for use?

One of the best things you can do to ensure your emergency generator is ready for service is to complete a periodic load bank test. A load bank test evaluates the generator’s performance by simulating up to 100% of the generator load within a controlled environment.

What Does Load Banking Do For Your Generator?

 When a load bank is performed on your generator it:

  1. Validates Overall Generator Functionality – Completing a load bank test allows the generator to run under a load and validates all of the components of the generator. Voltages and currents are monitored along with temperatures and other critical operating parameters.
  2. Burns Off Unburnt Fuel – The generator has the opportunity to remove any unburnt fuel that may have accumulated in the DPF, a condition called wet stacking.
  3. Removes Carbon Build Up – The generator needs to run at operating temperature to allow for any carbon build up to burn off from injectors, rings pistons, in the DPF, etc.
  4. Checks Coolant System – Load Banking allows for the validation of proper coolant temperatures and the radiator functionality while the generator is at full load.

Take Action

Rather than just assuming that your backup generator will work properly when the power fails, take action now and have your generator load banked. Technicians will monitor all aspects of your generator during the load bank process and identify any areas needing adjustment or repair. This will prepare your emergency generator for any utility power outage!

Call us if you need any assistance with load banking. We have factory trained technicians and load banks ready to provide service to any make or model of generator!

Also, check out these related posts for more generator maintenance tips:

  1. Top 6 Reasons Why Your Emergency Generator Will Fail to Start
  2. What is an ATS and Why Should You Care
  3. Preserving an Engine
  4. How a Pre-Lube System Can Save You $500,000
  5. How to Avoid DPF Failure with These Easy Steps
  6. The Number 1 Reason Your Generator will Fail

 

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Don’t Make This Mistake When Buying Your Power Generator!

In today’s world of infinite features, gadgets, and widgets it can be difficult for a consumer to cut through the noise and truly differentiate products!

It seems that the more expensive the product, the tougher this differentiation becomes! As the initial purchase price climbs, the temptation for the purchaser is to make a selection based solely on the initial purchase price.

However, this is often a big mistake!

The Big Mistake!

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